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Process plant equipment and piping systems

Process

Process Engineering & Process Safety

Senior process and facilities engineering for operating plant troubleshooting, debottlenecking, optimization, process safety, relief systems and capital project development. Strong operating facility depth in SAGD and CSS, sour gas, gas processing, produced water, steam, oil treating and petrochemical systems.

150,000 bbl per day facility experience

UEI
ZR3PJZEA7A21
CAGE
174X8
Independence
Findings challenged before release
Deployment
Remote response within 24 hours

What This Discipline Covers

Scope of the technical capability.

Senior process and facilities engineering for operating plant troubleshooting, debottlenecking, optimization, process safety, relief systems and capital project development. Strong operating facility depth in SAGD and CSS, sour gas, gas processing, produced water, steam, oil treating and petrochemical systems.

  • Process simulation and modeling
  • Debottlenecking
  • Plant performance testing
  • HAZOP, PHA and risk assessment
  • PSV, PVRV and relief load
  • Flare and vent systems
  • Sour gas
  • Amine sweetening
  • Glycol dehydration
  • Produced water
  • Oil treating
  • Hydraulics and sizing
  • Process optimization
  • RCFA and incident analysis
  • Management of change

Problems The Technical Lead Solves

The questions this discipline is engaged to answer.

  1. 01

    Process upsets

  2. 02

    Capacity and bottleneck problems

  3. 03

    Relief system review

  4. 04

    Process contribution to failures

  5. 05

    Process safety review

  6. 06

    Venting and flaring reduction

  7. 07

    Operating performance improvement

  8. 08

    Capital feasibility and alternatives

Equipment And Systems

Assets this Technical Lead has worked on directly.

  • Separators
  • Scrubbers
  • Tanks
  • PSVs and PVRVs
  • Pumps
  • Control valves
  • Compressors
  • Amine and glycol systems
  • Produced water systems
  • Flare and vent systems
  • SAGD surface facilities

Industries And Environments

Operating environments where this experience was built.

  • SAGD and CSS
  • Oil and gas
  • Gas processing
  • Petrochemical and polymer
  • Midstream

Diagnostic And Investigation Methods

How the technical work is actually performed.

  • Process chronology reconstruction from historian data
  • Heat and material balance verification
  • Relief system and overpressure scenario review
  • Process hazard analysis and layer of protection analysis
  • Operating envelope and deviation assessment
  • Incident investigation using structured causal methods

Codes And Standards

Frameworks applied to the analysis.

  • OSHA 1910.119 process safety management
  • API 520, 521 and 2000
  • NFPA 68 and NFPA 69
  • CCPS process safety guidance

Credentials And Qualification

The professional basis for this discipline.

  1. 01

    Chemical or process engineering background in operating facilities

  2. 02

    Process safety management and PHA facilitation experience

  3. 03

    Relief systems and flare design or review experience

  4. 04

    Incident investigation leadership in regulated environments

Scale And Breadth

Reported scale of professional exposure.

  • 01

    150,000 bbl per day facility experience

  • 02

    Debottlenecked a facility from 120,000 to 150,000 bbl per day

  • 03

    105,000 bbl per day SAGD facility

  • 04

    100,000 bbl per day oil sands facility

  • 05

    600 tonne per day polymer plant environment

Representative Professional Experience

Assignment types this discipline supports.

  1. 01

    Investigation of a process upset that resulted in equipment damage and lost production

  2. 02

    Relief system adequacy review following a change in feed composition

  3. 03

    Root cause analysis of a release event including operator response evaluation

  4. 04

    Technical support for a regulatory response following a reportable incident

Assignment descriptions are generalized to protect client confidentiality. Specific references can be discussed during scoping where permissions allow.

Multidisciplinary Interfaces

Disciplines this work commonly coordinates with.

  • Mechanical & RCA
  • Controls
  • Reliability
  • Inspection
  • Electrical
  • Environmental

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