Pressure Equipment Inspection & CMMS

Pressure Equipment Engineering

• Codeware COMPRESS

  ASME Section VIII vessel and exchanger calculation, MAWP verification and evaluation of repairs and alterations.

• Codeware INSPECT

  API 579 fitness for service, corrosion rate analysis and remaining life from inspection data.

Integrity and Inspection Management

• Cenosco IMS

  API 581 risk based inspection planning, damage mechanism review and inspection scope definition.

• SAP S/4HANA Asset Management and IBM Maximo

  Inspection records, notifications, work management and asset register integrity.

Inspection Technologies

• UT, PAUT, TOFD and RT

  Volumetric examination of welds, wall loss and cracking in vessels, piping, tanks and exchangers.

• MT, PT, VT, eddy current and array eddy current

  Surface and near surface flaw detection during inspection and investigation.

• IRIS, MFL and tube inspection

  Exchanger, boiler tube and tank floor condition assessment.

• Remote field testing and boiler tube thickness mapping

  Economizer, generating bank and waterwall condition captured as mapped loss rate rather than spot readings.

• Deposit weight density and deposit chemical analysis

  Waterside deposit loading assessed to support under deposit corrosion findings and chemical cleaning decisions.

• Acoustic emission monitoring

  Global screening of vessels and tanks for active flaw growth during pressure test or service.

Boiler Water and Feedwater Diagnostics

• Online dissolved oxygen analysis with representative sample coolers

  Feedwater oxygen measured where it is meaningful, with sample system representativeness verified before the data is relied on.

• Specific and cation conductivity, pH and iron transport monitoring

  Chemistry excursion history and corrosion product transport correlated against tube damage discovery.

• Deaerator performance assessment

  Approach to saturation, vent flow adequacy, internal condition and scavenger demand evaluated as mechanical performance, not chemistry compliance.

• Boiler circulation and thermal hydraulic analysis

  Circuit flow adequacy, header distribution and metal temperature evaluated where overheating or localized loss is suspected.

Remote, Robotic and Visual Access

• Robotic tank and pipe crawlers

  Internal inspection of tanks, headers and piping without confined space entry or full shutdown.

• Videoscope and borescope inspection

  Internal surface, nozzle and tube examination through existing access points.

• Drone inspection with mounted UT and thermography

  Elevated vessel, stack and structure examination without scaffold.

3D Capture and Dimensional Evidence

• 3D laser scanning and corrosion mapping

  Bulge, distortion and wall loss geometry captured as measured data rather than description.

Root Cause and Analytical Method

• API 571 damage mechanism review with fault tree analysis

  Attribution of wall loss or cracking to a specific mechanism and operating condition.

• Apollo Root Cause Analysis

  Formal cause chain where a pressure equipment failure, leak or forced outage is under claim or dispute.

BlackOut Power / TerraTolga Proprietary Capability

• Criticality ↗

  Consequence based ranking of pressure equipment to set inspection interval and capital priority.

• Engineering Records Intelligence ↗

  Inspection reports, U-1 forms, repair records and specifications assembled into one defensible equipment file.

• TerraTolga PDF / Vault Compare ↗

  Comparison of drawing and datasheet revisions where design basis or repair authority is disputed.